Best way to cut holes in plexiglass sheets

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Plexiglass is a material made of hard acrylic. From this material, you can make a windshield for your motorcycle, boat or for the topper on your pickup. Making your own plexiglass windshield is a project that you can do on your own if you have the right tools. For thicker sheets of plexiglass, cut with a power saw—be it a circular saw, saber saw, or table saw. (To cut anything but a straight line, opt for a jigsaw.) No matter which type of saw you choose... In all cases, a fine-toothed blade should always be used. Cutting should be done at a high speed but low advance rate. If making a pointed turn, first drill a hole where the two cuts are to intersect and then cut through the hole. Properly support and clamp sheets to minimize vibration. They come in large sheets, and have to be cut down to size. I figured it would cut just like cardboard, and be no problem for my EDC knife. WRONG, it required a good amount of strength to push cut it, which was the only way to do it and keep straight lines. Because of the way the sheets came, I was cutting against the corrugations instead of ...
 

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They come in large sheets, and have to be cut down to size. I figured it would cut just like cardboard, and be no problem for my EDC knife. WRONG, it required a good amount of strength to push cut it, which was the only way to do it and keep straight lines. Because of the way the sheets came, I was cutting against the corrugations instead of ... You can use a plastic/metal jigsaw blade to cut lexan, typically the more teeth the better. However, Plexi is a horse of a different color. Plexi is best just scored and snapped. Mar 03, 2019 · However, thick sheets of plexiglass are best cut using an electric saw. For thicker sheets of plexiglass, you should follow the above instructions but use a table, circular or saber saw. If cutting plexiglass with a table saw, make sure you have a blade that works with acrylic. Best way to cut your own pickguard for a novice. ... Do the mounting holes and edges last. May 17 ... use the cheap thin clear plastic to cut, and trial fit on the ... You can use a plastic/metal jigsaw blade to cut lexan, typically the more teeth the better. However, Plexi is a horse of a different color. Plexi is best just scored and snapped. To make straight cuts on thicker sheets of acrylic and polycarbonate plastic (greater than ⅛ inch thick), you’ll need to use a table saw or circular saw. Use blades designed specifically to cut...
 

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Cut Through Any Metal. Vehicle metals are designed to be tough - but our metal cutting tools are even tougher. Shop today for metal fabrication equipment that has a 100 percent customer satisfaction guarantee. We also have metal cutting accessories for your work space or equipment. For larger holes you can use a jigsaw (with blades made for cutting plastic). You can start the jigsaw run with a few small holes then wiggle the drill back and forth to cut a path between the holes to make a slot for the jigsaw blade to fit into. Lightly hit both sides of the hole you drilled into the acrylic sheet with the countersink bit to remove the bur from the acrylic sheet. If the bur is not removed, the acrylic sheet can crack when pressure is applied to the sheet with a fastener. In all cases, a fine-toothed blade should always be used. Cutting should be done at a high speed but low advance rate. If making a pointed turn, first drill a hole where the two cuts are to intersect and then cut through the hole. Properly support and clamp sheets to minimize vibration.

For larger holes you can use a jigsaw (with blades made for cutting plastic). You can start the jigsaw run with a few small holes then wiggle the drill back and forth to cut a path between the holes to make a slot for the jigsaw blade to fit into. How to Cut Plexiglass with a Jigsaw. Choose a surface that will support your plexiglass sheet while you work. Dropping the material with a jigsaw in your hand not only ruins your project, but it’s dangerous too. Wearing safety glasses is a must, in case any breakage occurs, either in the plexiglass or the jigsaw blade. Acrylic is flame polishing with a flame burning at a temperature between 2700-3300 degrees Celsius. Hereby melts the surface of the acrylic and becomes clear. The method is especially useful for polishing of inaccessible positions on the acrylic part - curved and tilted surfaces, holes and inner corners.

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Jul 29, 2009 · If the hole in the center will ultimately be hidden, you can use a Dremel. Drill a hole in the plastic and cut it roughly to shape (but a bit larger than the desired size). Mount the plastic on a disc sanding mandrel; you can actually stack several on there and cut 'em all at once. Aug 05, 2019 · Cut the square a bit smaller than your final dimensions so you can go back with some sandpaper to clean up the cut, and use a sharp blade (use gloves!) to deburr and/or cut a chamfer into the edges. Thanks!